Feedstock that arrives ready
Sorted, clean input cuts your preparation cost and raises yield. Partner with hubs to process material locally or take pooled volume.
Become a partner →Plastic Intelligence Platform™ · A global recovery network
Owned locally. Connected globally.
RePlastic brings AI-driven sorting where plastic is collected. It tracks and records every piece while linking systems into one network.
One system at planning basis
1,000,000+lb a year
At 45 tons a month, with capacity to scale to 100 tons a month.
- MVP live in St. Croix, USVI, November 2025
- Resin ID and piece counting validation ongoing
- Produces bulk resin or durable building materials
Counted, not estimated
Every piece of plastic becomes a piece of data.
Most recycling is reported by the truckload, if it is reported at all. Plastic Intelligence Platform™ (PIP) identifies each piece by resin and color, and adds it to a running ledger.
Real data in real-time.
MeasuredContainers
5,845
identified
Per active day
1,461
average
Top stream
PET
72% of items
Weight
539 lb
recorded
PET4,215
HDPE954
PP344
Other332
Source: PIP system dashboard, St. Croix MVP. Internal system data from early MVP operation, not independently verified.
Real footage
One bottle, one record.Each item is identified on the line and added to the site ledger.
Item
#0005845
Site
St. Croix MVP
Resin
PET
Color
Clear
Stream
Sorted, PET
Next
Buyer or product
Example record fields, shown for illustration. Weight is recorded by batch.
Analytics every owner, buyer and partner can read
245,000
Individual pieces identified a week
976,000
Pieces a month for one system at the 45-ton planning basis.
11,700,000
Pieces a year for one system, each one counted and recorded.
Average plastic piece weight 0.092 lbs
Sample data for illustration
Collected
412,300
containers
Sorted
398,900
by resin and color
Prepared
31,800 lb
flake and bales
In transit
2 loads
to buyers
Delivered
18,200 lb
with origin records
| Site | Type | Pieces | PET | HDPE | PP | Status |
|---|---|---|---|---|---|---|
| Hub A | Complete system | 188,400 | 69% | 18% | 8% | Running |
| Satellite A1 · resort | Sorting | 74,100 | 81% | 11% | 4% | Running |
| Satellite A2 · hospital | Sorting | 52,600 | 22% | 31% | 41% | Running |
| Satellite A3 · drop-off | Sorting | 97,200 | 74% | 15% | 6% | Service due |
How a hub and its satellites would read in one monthly view. Figures are for illustrative purposes only and do not describe any site.
The system at work
Position tracking, ID, and automated sorting.
Real footage from the testing MVP. PIP’s AI sorting shifts labor from sorting to collection, processing, and manufacturing for greater plastic capture and growing revenue.
Real footage
Robotic pick and place.Slowed for demonstration and testing.
Live system view
What the system sees.Each piece is identified, classified, and added to the data stream.
Identify
Resin and color for each piece, 98% on PET, HDPE and PP in internal testing, and improving.
Move
Robotics route each piece to the corresponding resin.
Record
Every ID becomes part of the site ledger and the network totals.
Hub and satellite
Modular systems for right-sized deployment.
Hub and satellite options are designed to fit the need and are ready to expand with demand.
Satellites
Sorting at the source
Strategic sorting system satellites increase plastic intake and feed the hub for greater output, or provide a bulk sales stream.
Hub
Waste to resource
Processing and manufacturing produce valuable materials to transform plastic waste into a resource.
Network
Strength in numbers
RePlastic coordinates bulk sales from the network for the best pricing.
Demand
The real story
Traceable data tracks plastic capture for compliance reporting. Value flows back to local owners and collectors.
Built to run 500+ locations
One platform, one network, millions of pounds every year.
Scale in material recovery has always meant a bigger facility. RePlastic scales differently: a network of systems built around the world, where they are needed most.
HubSatelliteOperating today
Illustrative network model
1,000,000+ lb
A year from one system at the 45 tons a month planning basis.
500+
Locations the platform, service model and ledger are designed to run as one network.
100,000,000 lb
A year if 100 systems ran at average operations.
Planning arithmetic, not a forecast.One ledger
Every site reports piece count, resin mix, weights and movement to the same record, into the network.
Live on MVPRemote intelligence
Centrally monitored systems offer regional support teams for rapid system diagnostics.
Status monitoring liveRegional Support
Field technicians and parts positioned by region for rapid response to keep systems operating smoothly.
PlannedConsistency
Material specs are universal. Network system output is dependable and repeatable.
PlannedPooled freight
Consistency across systems allows consolidation from sites for bargaining power.
PlannedTraceability
Each piece is tracked and ledgered for impact reporting.
In progressAutomation changes the math
Automated sorting means greater plastic collection.
Automation shifts manual sorting labor to collection for improved accuracy and greater recovery.
Hand sorting
- More sorters for every added ton
- Accuracy drops as shifts get longer
- Weights estimated by the load, items not counted
- Hard to verify for buyers, brands or funders
RePlastic network
- A small crew per shift monitors the line
- 98% identification on PET, HDPE and PP in internal testing
- Every piece identified, counted and recorded
- Data recorded in real-time for tracking and reporting
- Labor moves to collection, manufacturing and sales
Local owners
Your community's plastic. Your business.
The PIP builds local enterprise with a global network behind it. Owners run the business and keep the local value. RePlastic provides the technology, training, service and buyers that are hard to reach from a single site.
- Own the system, with financing arranged through capital partners.
- Multiple revenue streams. Sell through the network, make and sell local products, and serve resorts and businesses.
- Support at every stage. Setup, operator training, remote monitoring and software updates.
- Prove your impact. Real-time reports for your community, customers and government partners.
Real footage
What a community collects.Bagged plastic brought in through local collection in St. Croix.
For companies
Consistent, clean, traceable material. At volume.
Buyers of recovered plastic struggle most with supply: small lots, mixed quality and no record of where material came from. The network fixes all three by pooling standard grades from connected sites, with a record behind every load.
Larger, steadier loads
Standard grades combined into regular shipments with origin and resin records attached.
Request a material profile →Recovery you can see
Fund collection where your packaging ends up and see what was recovered, item by item, in the markets you serve.
Start a conversation →
Real photo
Sorted streams, ready for the next step.Clear PET separated on the line at the St. Croix MVP.
Proof, with status
Operating today. Building the network next.
Nov 2025Operating
MVP Live in St. Croix, USVI
Real, mixed, local plastic processed, with demonstrations onsite.
Apr 2026Filed
Patent pending
U.S. provisional application covering the platform.
2026Active
Support in the U.S. Virgin Islands
Recognized by the Office of the Governor, VI Waste Management Authority partnership
Jul 2026Measured
Data Validation
Item-level identification and recording across PET, HDPE, PP and other plastics.
NowIn production
Dimensional lumber in production
Made from recovered HDPE and PP.
NextPlanned
Commercial reference hub and first multi-site deployments
The first complete system to commercial specification, followed by hub-and-satellite networks.
This is about taking a burden on our environment and turning it into something useful, marketable, and capable of helping build a stronger Virgin Islands.Governor Albert Bryan Jr.U.S. Virgin Islands · Official press release, April 14, 2026
Join the network
Own a system or invest in the network.
If you'd like to connect with us, let us know a little bit about yourself.